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Pinch Analysis Guide

Welcome to your Pinch Analysis guide! After completing the example problem provided below, you are encouraged to explore different plots and cost functions!

Problem Statement

ΔTmin = 20°C

Stream Mass Flowrate (kg/s) Specific Heat Capacity (kJ/kg K) Heat Capacity flowrate, CP (kW/K) Initial (Supply) temperature (C) Final (Target) temperature (C) Heat Load (kW)
Cold 0.25 4 1.0 20 200 +180
Hot 0.4 4.5 1.8 150 50 -180

Flowsheet

Process Flowsheet

Note: The Heat Integration (HI) Case operation is a tool used to design heat exchanger network (HEN) and perform simulation analysis on the HEN. HI Case contains one scenario/one set of input parameters and one design/one Grid Diagram that displays one HEN.

The Heat Integration (HI) Project operation is used to design a heat exchanger network (HEN). The HI Project is similar to the HI Case operation but the Project can contain multiple scenarios and designs.

Step-by-Step Guide

1. Open HI Case

Opening HI Case

2. Add Hot Stream Data

Enter the inlet temperature, outlet temperature, and enthalpy.

Hot stream data entry

3. Configure Heat Transfer Coefficient

Double click on HTC row and choose heat transfer fluid from the database.

HTC configuration

4. Set Pinch Temperature

Open Target View to add pinch temperature.

Target view Pinch temperature setup

5. Define Utilities

Open Utility Streams and configure the utilities.

Utility streams Utility configuration

6. Create Range Targets

Open Targets View, go to Range Targets, and create different plots by defining ranges.

Range targets

7. Open HEN Diagram

HEN diagram HEN diagram setup

8. View Pinch Lines

Click "Show Pinch Lines" to see above and below pinch regions.

Pinch lines

9. Add Heat Exchangers

Right-click to add heat exchangers and drag them to connect streams.

Adding heat exchangers

10. Configure Heat Exchangers

Double-click each heat exchanger to configure its parameters.

Heat exchanger configuration Additional configuration Final configuration

11. Review Performance

Compare your results using the Targets and Performance views.

Performance review
Results

Initial calculations from Heat Integration Case:

Initial calculations

Your optimized design results:

Final design results